In today’s fast-paced packaging environments, high-speed label applicators are critical to keeping production moving. But when labels jam or misalign, even the most advanced automation can grind to a halt — costing valuable time and money.
At OMNI Systems, we know that a smooth, uninterrupted labeling process doesn’t happen by accident. It takes the right label construction, machine compatibility, and hands-on support to ensure reliability at scale.
Here’s what causes jams and misalignment in label automation, and how OMNI helps you avoid them.
Common Labeling Issues in Automation
Whether it’s a full-line CPG production facility or a high-volume distribution center, some of the most common label problems include:
These issues are often symptoms of deeper root causes — and most are preventable with the right label construction and setup.
Why Label Construction Matters
The materials, adhesive, and die-cutting quality of your labels directly impact how they perform in automated systems. OMNI Systems works closely with customers to engineer label solutions that are built for automation from the ground up.
Here's what that means:
Facestock
We often recommend film facestocks (like BOPP) or smooth-coated papers for better durability and cleaner release at high speeds.
Liner
PET liners or high-density kraft liners reduce friction and help prevent jams during the peel and dispense process.
Adhesive
Our adhesives are optimized for automation — with clean release, quick tack, and no excessive ooze that can gum up applicator parts.
Die-Cut Precision
We ensure clean, consistent die-cuts with proper spacing and no edge nicks, which reduces the risk of labels catching during application.
Roll Consistency
Our labels are wound with even tension and precise roll construction to eliminate issues like telescoping or label lift.
On-Site Support When You Need It
Even with the best labels, equipment and environmental factors can cause hiccups. That’s why OMNI Systems provides more than just materials — we back it up with technical field service.
Our Technical Field Service Representative is available to assist with:
Whether you’re implementing a new automation line or fine-tuning an existing system, we’re here to make sure your labels run flawlessly.
Why Customers Trust OMNI for Automated Labeling
OMNI Systems is the largest privately owned thermal media supplier in the U.S., delivering high-performance labels at the lowest total cost. We’ve helped Fortune 500 brands solve complex labeling challenges with:
Let’s Keep Your Lines Running
Label jams and misalignment don’t have to be a cost of doing business. With OMNI Systems as your labeling partner, you get more than quality materials and lowest prices — you get a team that’s committed to keeping your automation running at peak performance.
Contact us today to schedule a consultation or label performance review with our technical team.